Industrial Fused Deposition Modeling for Functional Parts & Tooling

Most companies don’t need a flashy prototype.

They need a part that works.

Fused Deposition Modeling (FDM) is a production-ready additive manufacturing process that builds strong thermoplastic components layer by layer using engineering-grade materials. When executed correctly, it produces durable, repeatable parts capable of surviving real industrial environments.

At Stratiform, FDM isn’t treated as a hobby technology.

It’s a manufacturing tool.

Why Choose FDM?

FDM remains one of the most cost-effective 3D printing technologies for:

  • Functional prototypes

  • Jigs and fixtures

  • Manufacturing tooling

  • Low-to-mid volume production

  • Large-format parts

  • Carbon fiber reinforced components

Materials Available

We specialize in high-performance thermoplastics including:

  • ABS

  • ASA

  • PA6-CF (Carbon Fiber Reinforced Nylon)

  • PC (Polycarbonate)

  • PC-CF

  • PPS-CF & PPS-GF

  • PETG

  • TPU (Flexible Materials)

Material selection support is available to ensure optimal performance for your application.

Key Advantages

  • Broad range of engineering thermoplastics

  • Excellent strength-to-weight ratio

  • Scalable production capacity

  • Fast lead times

  • Lower cost than powder-based technologies

  • Strong performance in demanding industrial environments

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Dimensional Accuracy

Standard Dimensional Tolerance:
±0.5% (minimum ±0.5 mm)

Stratiform applies material-specific calibration practices to improve repeatability across engineering polymers.

Tighter tolerances may be achievable depending on geometry, material, and feature criticality. Critical dimensions can be tolerance-verified upon request and are subject to additional fees.

Design Considerations for FDM

For optimal strength and surface quality:

  • Support structures are typically required for overhangs exceeding ~45°

  • Typical layer heights range from 0.1–0.3 mm

  • Nozzle diameters generally range from 0.4–0.8 mm

  • Thin walls under ~0.8 mm may reduce strength

  • Part orientation influences mechanical performance

All files are reviewed prior to production to ensure manufacturability and performance alignment.

Post-Processing Options

  • Heat-set threaded inserts

  • CNC machining of critical surfaces

  • Sanding and surface refinement

  • Painting and protective coatings

  • Assembly integration